LOTO Compliance

LOTO Compliance Blog

Field-tested guidance on OSHA 1910.147, audit prep, robotics safety, and energy control programs for manufacturers across the Midwest and nationwide.

The Minor Servicing Exception to OSHA 1910.147: When Lockout/Tagout Is Not Required

May 21, 2026

One of the most stretched passages in the whole standard. Where the exception sits in 1910.147(a)(2)(ii), the four conditions a task has to clear, what counts as effective alternative protection, and the jam-clearing trap that drives amputation citations.

Stored Energy Hazards in LOTO: Hydraulic, Pneumatic, and Capacitive Energy Isolation Under 1910.147

May 18, 2026

The five stored-energy sources that miss most LOTO programs: hydraulic accumulators, pneumatic reservoirs, VFD capacitor banks, springs, and suspended gravity loads. What 1910.147(d)(5) actually requires, the verification sequence that closes the loop, and the citation patterns we see most.

Group Lockout/Tagout Procedures: OSHA 1910.147 Compliance for Multi-Worker Jobs

May 14, 2026

Most LOTO programs are built for one worker and one machine. Group jobs break that model. How 1910.147(f)(3) works in practice: the lockbox sequence, the primary and coordinating authorized employee roles, shift-change continuity, and the citation patterns we see most.

Food and Beverage LOTO: 1910.147 Compliance for Sanitation and Wet Environments

May 11, 2026

Food and beverage plants have to make LOTO survive CIP, washdown, and contractor sanitation crews. The energy source list, hardware spec, and host-contractor coordination gaps that draw OSHA citations on packaging and process lines.

Conveyor Lockout/Tagout Procedures: 1910.147 Compliance for Manufacturers

May 7, 2026

Conveyors are one of the most-cited equipment categories under 1910.147 because the procedures in the binder rarely match the conveyor on the floor. The full energy source list, isolation sequence, and the citation patterns we see most often.

Top OSHA 1910.147 Citations of 2025: What to Fix Before Audit Day

May 4, 2026

Five sub-paragraphs do almost all the damage in LOTO enforcement. Here are the FY2025 citation patterns we pull every quarter, with the field gaps that drove each one and the fix that closes it.

OSHA 1910.147 Periodic Inspection: 2026 Annual LOTO Audit Checklist

April 30, 2026

The single most-cited LOTO sub-paragraph after the basic written program. Here's what 1910.147(c)(6) actually requires, what OSHA inspectors ask for, and a checklist you can run today.