A professional on-site assessment of your entire lockout tagout program. Identifies every deficiency, maps it to the specific OSHA requirement, and gives you a clear action plan to achieve full compliance.
What It Is
Most facilities believe their LOTO program is compliant. Most are wrong in at least one significant area. An on-site gap analysis is the only reliable way to know.
Our certified safety specialists walk your facility, examine every piece of equipment with hazardous energy sources, and evaluate your existing procedures, placards, documentation, and training records against the specific requirements of OSHA 1910.147, ANSI Z244.1, and applicable ISO standards.
What you receive is not a general recommendation. It is a machine-by-machine, requirement-by-requirement breakdown of what is compliant, what is not, and exactly what needs to be corrected. Every finding is mapped to the specific regulatory citation so you know the exact exposure you are carrying.
Who needs this most: Facilities that have never had a formal LOTO assessment, facilities where procedures were created internally without regulatory expertise, or facilities that recently added new equipment or automation.
Assessment Options
Choose the assessment that fits your current needs, from a targeted signage review to a full regulatory crosswalk of your entire safety operation.
Targeted review of your safety signage
Comprehensive review of your entire safety operation
Timing
If you know an inspection is coming, or you are in an industry that gets inspected regularly, a gap analysis lets you identify and correct findings before the inspector does. The cost of remediation is always less than the cost of citations.
New facilities often start with informal or incomplete LOTO programs. A gap analysis establishes the baseline and identifies everything that needs to be built out before operations scale.
Robotic cells and automated systems bring specific LOTO and access control requirements that most existing programs do not address. Adding automation without updating your LOTO program creates immediate compliance gaps.
When leadership or corporate pushes for standardized safety practices across all facilities, a gap analysis at each location gives you the data you need to build a centralized remediation plan.
An incident involving hazardous energy almost always reveals a gap in the LOTO program. A formal gap analysis documents what went wrong and provides the corrective action framework required for internal and regulatory purposes.
A gap analysis gives you the specific, documented evidence you need to justify capital investment in safety improvements. It converts compliance risk into business risk that leadership understands.
Deliverables
The assessment is not just a visit and a verbal debrief. You receive a formal, documented report that serves as both a compliance roadmap and an internal justification document.
After delivery of the report, we are available to handle remediation end to end, from building out your custom placards to completing the full-service LOTO program. Or you can take the report and act on it internally.
What most facilities discover: The majority of facilities we assess have three consistent gaps: paper or laminated placards that do not meet durability standards, incomplete procedures for multi-energy equipment, and no compliant access placards for robotic or automated systems.
Request a gap analysis and get a clear picture of your compliance exposure before your next audit or inspection.
Schedule a Gap Analysis